Our customer is the world’s premier industrial thread manufacturer, offering a diverse range of products, services, and software solutions, specifically tailored to the Apparel & Footwear (A&F) industries. Renowned for their innovative approach, our customer excels in developing high-technology Performance Materials (PM), including threads, yarns, and fabrics, for sectors such as Transportation, Telecoms, Energy, and Personal Protection. With over 18,000 employees in more than 50 facilities worldwide, our customer also prioritizes a safe working environment, integrating advanced safety measures and practices across its global operations.

Advancing an already strong safety culture

Our customer has always prioritized the safety of its employees, successfully managing a diverse and dynamic industrial environment. However, the evolving nature of workplace safety presented an opportunity to elevate their existing safety measures.

The primary areas they sought to enhance included:

Identification of unsafe acts and conditions: Even with robust safety measures, the continuous identification and mitigation of unsafe behaviors and conditions in a dynamic industrial environment remained a key focus area.

Improving the behavior-based safety program: They aimed to advance their existing program by integrating more precise and real-time behavioral analytics.

Workplace traffic management, Housekeeping, and Area Controls compliance: Ensuring consistent compliance in these areas was crucial, especially given the scale and complexity of their operations across multiple global facilities.

Integration with smart devices for real-time insights: They sought to leverage technology to provide immediate on-site audio and visual feedback, enhancing responsiveness and compliance with safety protocols.

Enhancing compliance and safety visibility with AI

To elevate their safety standards, our customer implemented Intenseye’s AI-powered safety management software. The key components of this solution included:

Customized EHS scenarios: Targeting specific areas such as “Speed limit” and “Working around moving equipment”, Intenseye’s safety incident management platform was tailored to identify and mitigate unsafe acts and conditions unique to their operations.

Advanced identification and reporting: Intenseye’s safety incident reporting software enabled detailed tracking and reporting of unsafe acts and conditions across various facilities, areas, and shifts, providing a comprehensive view of safety compliance.

Empowering EHS and site teams with real-time analyzing: Intenseye’s Task Management feature allowed EHS and site teams to take immediate corrective actions directly in response to detected hazards, enhancing real-time analysis and compliance management.

Smart device integration: Integrating with smart devices, such as smart plugs and network speakers, Intenseye’s AI provided on-site workers with instant audio and visual notifications. This integration not only facilitated real-time feedback but also made compliance more straightforward and effective.Through these strategic implementations, they significantly strengthened their approach to workplace safety, harnessing the power of AI and smart technology to create a safer, more responsive working environment.

Intenseye impact: 24% drop in recordable injuries

The deployment of Intenseye’s AI-powered workplace safety software at their facility led to significant, quantifiable improvements in their safety metrics:

Rapid global deployment: The decision to roll out the Intenseye platform globally was made within just two months, demonstrating their agility and commitment to enhancing workplace safety at a large scale.

Extensive facility integration: Within just six months, 28 facilities were successfully onboarded, indicating the Intenseye platform's scalability and ease of integration into diverse operational environments.

Dramatic reduction in unsafe acts and conditions: A notable 24% reduction in recordable injuries was achieved across the onboarded facilities in the first year, successfully leveraging Intenseye's AI-driven insights in identifying and mitigating safety risks.

Proactive hazard detection: Over the course of the first year, Intenseye’s AI successfully captured more than 1,700 near-misses. With these proactive cues, their safety team was empowered to see the unseen hazards, and prevent safety hazards in the workplace before escalating into any incident.

AI-driven improvement actions: By systematically analyzing the data and insights provided by our safety incident management software, our customer was able to pinpoint specific safety vulnerabilities and implement targeted interventions, significantly strengthening their safety protocols and infrastructure. In the first year, they successfully conducted over 53,000 targeted improvement actions, informed and driven by AI-powered hazard detections.

Enhanced employee safety: A remarkable 93% of employees reported feeling safer following the implementation of Intenseye. This significant increase in the employees' sense of safety clearly showcases the positive impact Intenseye has created on their workplace safety culture.