AI-powered safety for packaging manufacturing

Control serious risks at the speed of your packaging line

From unguarded die cutters to overhead crane loads, serious injury risks in packaging and container plants are constant. Intenseye detects SIF precursors as they happen and empowers your team to act before they escalate.
Learn how EHS teams in containers & packaging use Intenseye’s AI to protect workers from ergonomic injuries, chemical exposure, and other hazards.

Top rated facilities trust Intenseye

Real-time SIF prevention in packaging & containers

Corrugators, die cutters, and presses pose severe risks when guards are removed or LOTO is skipped. Intenseye detects open interlocks, missing guards, and unsafe entries into energized machinery zones, helping prevent amputations and crush injuries in real time.

Busy floors with forklifts and AGVs moving rolls and pallets pose daily struck-by risks. Intenseye flags unsafe pedestrian proximity, speeding, and blind spots to help prevent serious collisions.

Leaks, coating chemicals, and paper dust often create slick surfaces. Intenseye detects spills, scattered debris, and blocked walkways in real time to prompt fast cleanup and reduce fall injuries.

Stacks of rolls, suspended loads, and hoisted pallets create overhead hazards. Intenseye alerts teams when workers enter danger zones or when loads appear unstable to prevent dropped-object injuries.

Flammable inks, adhesives, and dust create ignition risks, especially during hot work. Intenseye detects unauthorized welding and missing fire safety precautions before incidents occur.

Tasks like die cutting, inking, and chemical cleaning require gloves, face shields, or aprons. Intenseye flags missing PPE based on task and location, so workers don’t suffer burns, exposure, or lacerations due to preventable gaps.

Designed for the realities of packaging & containers

Automated machine shutdowns
From balers to corrugators, even a second of unsafe exposure can lead to disaster. Intenseye integrates with PLCs and line controls to trigger emergency stops when someone enters an active danger zone, no manual intervention required.
Patented overhead protection
Whether it’s crane-lifted rolls or suspended pallets, overhead loads are routine and dangerous. Intenseye’s patented Projection Point Prediction technology tracks moving loads in real time, predicting impact zones and triggering alerts when a worker steps beneath.
24/7 contractor oversight
From shutdowns and seasonal peaks to hot work and equipment cleaning, packaging plants depend heavily on contractors. Intenseye provides 24/7 monitoring of all personnel, flagging unsafe behavior, missing PPE, and unauthorized access, regardless of employment status.

Smarter safety calls with Chief

Packaging plants have a mix of hazards, all happening at once. Intenseye’s SafetyGPT, Chief, analyzes site-level trends and recommends OSHA-aligned actions, enabling safety teams to know exactly where to focus, shift by shift.

INTENSEYE BY THE NUMBERS
22
Billion
Images processed daily make our AI’s precision unmatched
65
Million
Unsafe acts & conditions were detected by Intenseye in 2024
100
Thousand
Workers are safer because their EHS heroes trust our AI
25
+
Countries
On 6 continents have facilities protected by Intenseye

Download SIF Playbook

Real-world results in serious injury prevention
A global packaging manufacturer launched a multi-site rollout of Intenseye to reduce serious injury and fatality (SIF) risks. After starting with 4 facilities and expanding to 22 within 9 months, the safety team:
Achieved a 44% lower recordable injury rate at AI-equipped sites compared to non-equipped ones
Reduced unsafe condition alerts by 48%
Took over 35 corrective actions driven by AI insights, including speed controls, added barriers, and targeted retraining
Intenseye helped identify high-risk trends, automate safety actions, and build a stronger safety culture—proving that AI can scale fast and pay off even faster.

Our commitment to security and compliance

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FAQ
How quickly can Intenseye be deployed in packaging plants with existing equipment?
Can Intenseye handle the safety complexity of multi-material operations (paper, plastic, metal)?
Does Intenseye help with audit readiness and documentation for OSHA or ISO 45001?
How can Intenseye support EHS teams across multiple shifts and locations?
Join global packaging teams transforming safety with Intenseye
Stop reacting to incidents. Start preventing them automatically!
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