AI-powered safety for metals & steel manufacturing

Keep your teams safe from crane bay to casting pit

Steel plants run hot, heavy, and fast. Intenseye delivers real-time visibility into overhead loads, unguarded machinery, and high-risk zones, helping safety teams detect and prevent serious injuries and fatalities (SIFs) before they strike.
Learn how Intenseye is protecting frontline workers in metals from risks posed by cranes, machinery, work at height, and more.

Top rated facilities trust Intenseye

Real-time SIF prevention in metals & steel

Furnaces, casting zones, and freshly formed parts pose severe burn risks. Intenseye detects high-temperature surfaces, missing flame-resistant PPE, and unsafe proximity to slabs, slag, and furnaces in real time.

Suspended coils, billets, and dies create serious impact hazards under crane operations. Intenseye monitors crane zones and alerts when workers enter danger areas, preventing struck-by injuries before they happen.

Rolling mills, shears, and presses can cause life-altering injuries in an instant. Intenseye flags unguarded machinery, unauthorized access, and missing operator presence at controls, enabling real-time intervention.

Catwalks, casting towers, and overhead rails require strict fall safety. Intenseye detects unsafe climbing, lack of PPE, and handrail violations, reducing the risk of fatal falls in elevated areas.

High-force operations like stamping, forging, or coil ejection can send parts flying without warning. Intenseye identifies unsafe positioning and exposure to ejection zones or press stroke areas, giving teams the awareness they need to stay clear of the line of fire.

Flame-resistant clothing, sleeves, and aprons are essential during high-heat and splash exposure tasks. Intenseye verifies complete PPE use in high-risk zones, ensuring protection from heat, fire, and abrasions during forging and smelting.

Designed for the realities of metals & steel

Thermal detection to prevent burns
Molten metal, hot slabs, and freshly formed parts pose constant burn risks across casting, rolling, and forging lines. Intenseye uses thermal and infrared cameras to spot dangerously hot surfaces, preventing burn injuries.
Predictive safety for overhead crane zones
Overhead hazards are constant in steel plants. Intenseye’s patented Projection Point Prediction technology tracks moving loads in real time, predicting impact zones and triggering alerts when a worker steps beneath.
Machine zone control
From shears to rolling mills, heavy machinery can cause life-altering injuries in seconds. Intenseye monitors for unguarded machinery, missing operators, and unauthorized entry, triggering auto-stops to prevent entrapment risks.

Chief: Safety AI assistant

Heat, force, elevation, and motion — metals manufacturing doesn’t pause for safety. Chief, Intenseye’s SafetyGPT, analyzes SIF trends, identifies root causes, and recommends corrective actions tailored to your operations.

INTENSEYE BY THE NUMBERS
22
Billion
Images processed daily make our AI’s precision unmatched
65
Million
Unsafe acts & conditions were detected by Intenseye in 2024
100
Thousand
Workers are safer because their EHS heroes trust our AI
25
+
Countries
On 6 continents have facilities protected by Intenseye

Download SIF Playbook

Proven impact across industries
A metals manufacturer faced night-shift risks in restricted zones with low visibility and high SIF potential. After implementing Intenseye’s Area Controls, the safety team:
Gained real-time visibility into restricted area access and high-risk proximity
Identified contributing factors like unclear boundaries and limited night-shift oversight
Took corrective actions including visual improvements, targeted training, and clearer zone markings
In a six-month period, they significantly reduced SIF exposure at night shift when supervision is limited and the stakes are highest.

Our commitment to security and compliance

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FAQ
How does Intenseye help with contractor safety in steel plants?
Does Intenseye offer trend reporting for risk-prone zones or shifts?
Can we use Intenseye data to improve safety training?
Can Intenseye integrate with our EHS platforms used in steel operations?
Join leading steel manufacturers preventing SIFs with Intenseye
From crane paths to casting lines — see it all in real time!
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