AI-powered safety for automotive manufacturing

Take real-time control of serious injury risks on the line

Crush injuries, collisions, and overexertion remain daily threats in automotive plants. Intenseye detects potential serious injuries and fatalities (SIFs) in real time and empowers safety teams to act before incidents occur, without slowing production.
Learn how EHS teams in automotive use Intenseye's AI to protect workers from the health & safety risks posed by assembly line machinery, cranes, and more.

Top rated facilities trust Intenseye

Real-time SIF prevention for automotive

Automotive plants are busy with forklifts and AGVs moving parts between lines, docks, and warehouses. Intenseye monitors pedestrian proximity, speeding, and wrong-way driving to help improve traffic flow and reduce collision risks.

Servicing complex equipment without proper Lockout/Tagout puts workers in the line of fire. Intenseye monitors for unauthorized entries into energized zones and can trigger automatic machine shutdowns to prevent serious injuries.

Clearing jams or retrieving parts from presses, conveyors, or lifts often leads workers to climb on active machinery. Intenseye detects unsafe climbing behaviors in real time, helping prevent falls, entanglement, or equipment contact.

Automotive plants frequently use overhead cranes and hoists to move engines, car bodies, or large assemblies. Intenseye detects when personnel enter restricted zones under suspended loads, helping teams intervene immediately and prevent fatal struck-by incidents.

High-repetition assembly tasks like engine installation or component fitting can lead to serious musculoskeletal injuries over time. Intenseye continuously analyzes posture, lifting techniques, and twisting movements to detect risk early and reduce overexertion.

Whether it’s missing gloves in battery areas or no eyewear at grinding stations, PPE lapses can turn minor tasks into medical emergencies. Intenseye detects PPE non-compliance across high-risk zones and helps teams intervene before exposure becomes injury.

Designed for the realities of automotive manufacturing

Automated interventions
In high-energy zones like stamping, welding, and assembly, one missed cue can be life-altering. Intenseye integrates with machinery to trigger emergency stops, or barrier controls the moment a serious risk is detected.
AI that understands your floor
Unlike generic models, Intenseye’s AI is trained on real-world automotive environments and adapts to your facility’s machines, vehicle types, and traffic rules for smarter safety.
Standardization across every site
Use Safety Score and the Global View dashboard to align safety standards, workflows, and interventions across plants, especially valuable for multi-site OEMs or tiered suppliers with varying levels of automation.

Corrective actions on autopilot

When risks emerge, Intenseye’s AI assistant, Chief, recommends OSHA-aligned corrective actions tailored to your environment. Teams can trigger, assign, and track them instantly, closing the loop before incidents recur.

INTENSEYE BY THE NUMBERS
22
Billion
Images processed daily make our AI’s precision unmatched
65
Million
Unsafe acts & conditions were detected by Intenseye in 2024
100
Thousand
Workers are safer because their EHS heroes trust our AI
25
+
Countries
On 6 continents have facilities protected by Intenseye

Download SIF Playbook

Real-world results in serious injury prevention
AKA Automotive, an auto parts manufacturer, was experiencing a sharp rise in musculoskeletal disorder (MSD) cases across its assembly line, driven by repetitive motion, awkward posture, and heavy lifting.
Gained real-time visibility into posture and movement risks through continuous REBA/RULA scoring
Identified high-risk tasks involving lifting, twisting, and repetition
Took targeted action with workstation redesigns, hoist installations, and ergonomic training
MSD reports dropped from 362 to 102 within nine months, a 71% reduction, while frontline teams reported fewer injuries and improved comfort.

Our commitment to security and compliance

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FAQ
How does Intenseye support compliance and audit requirements in automotive manufacturing?
Can Intenseye adapt to our plant’s specific machines and traffic flow?
How fast can Intenseye be rolled out in a working automotive plant?
Does Intenseye help detect risks outside of normal working hours?
Join automotive manufacturers already preventing SIFs with Intenseye
Don’t wait for another near miss. Start preventing life-altering injuries before they happen.
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